HOW IT'SMADE
Witness the precision engineering and advanced manufacturing that powers the future
Multi-Layer Safety
Integrated Cell Safety Fuse
Each cell features a built-in safety fuse positioned between the anode and cathode. In the rare event of overheating, the fuse automatically disconnects to prevent thermal runaway and ensure safe operation.
High-Pressure Safety Vent
Each cell features a high-pressure safety vent engineered to activate under extreme heat or pressure, safely releasing internal gas buildup to prevent rupture or explosion.
Flame-Retardant Electrolyte
Our cells are engineered with a flame-retardant additive integrated into the electrolyte, enhancing safety by minimizing the risk of combustion under extreme conditions.
Stainless Steel Housing
Each lithium battery cell is encased in a high-strength, explosion-proof stainless steel cylindrical housing, providing superior protection against external impacts and internal pressure buildup.
The Process
Enhanced Safety & Performance With Lengthway Circuit Boards
Chargex lithium battery cells are securely bolted together through printed circuit boards (PCB's), which are seamlessly integrated with our Battery Management System to ensure individual cell balancing. In the rare occurrence of a cell failure, these lengthwise circuit boards automatically isolate the problematic cell, preventing any potential short circuits and enabling the rest of the battery to operate flawlessly. In contrast, many other manufacturers employ tab welding to connect cells. In such cases, if a single cell experiences a failure, it can lead to a catastrophic short circuit, ultimately resulting in the premature failure of the entire battery pack.
Engineered for Durability, Safety, and Reliability
At the Battery Management Systems lab here at Chargex, we take pride in our commitment to excellence. Our Battery Management Systems stand out thanks to utilizing top-tier MOSFETs and high-quality electrical components, ensuring maximum efficiency, peak performance, and reliability resulting in extended life cycles. What sets our BMS modules apart is their superior charge and discharge current capabilities compared to competitor lithium batteries of the same capacity. This means you can rely on our batteries for a wide range of applications, from deep cycle to starting, with absolute confidence.
Instantaneous Safety Shutdown Procedures
Each Chargex BMS is outfitted with crucial safety functionalities, which operate autonomously to instantaneously disconnect the circuit under certain conditions such as over-voltage protection, low voltage protection, reverse polarity protection, and short circuit protection. These characteristics are instrumental in prolonging the battery pack's lifespan and safety of its operation. Top Tier MOSFET's utilized guarantee performance with higher current charge and discharge capabilities for applications with large continuous charge or discharge requirements such as bow thrusters in large yachts and EV applications.
Exceptional Design with Uncompromising Quality
Our advanced bolted cell technology, combined with the use of premium-grade materials and high-performance electrical components, elevates our battery to meet the rigorous demands of mission-critical aerospace and specialized applications. This meticulous design ensures unparalleled reliability, durability, and efficiency, setting a new benchmark for excellence in high-stakes environments where quality is paramount.
Download our Cell Safety Features Data Sheet Below to Learn More:
Get detailed technical specifications, safety features, and engineering insights about our advanced lithium battery cells.
View Data Sheet
Cell Safety Data Sheet
Technical Specifications
CHARGEX BULLDOZER TEST
Watch our Bulldozer Test of the Chargex 12V 600AH Lithium Battery, designed to showcase the unmatched durability and strength of our technology.
Telecom Tower Power Solutions
Chargex is rapidly becoming the go-to choice for telecom power across the U.S., as the industry moves away from outdated lead-acid technology. Traditional lead-acid batteries are inefficient, maintenance-heavy, and costly to replace-often failing short when it comes to performance and lifespan.
Our newly released line of telecom lithium batteries is changing the game. Designed to be a direct drop-in replacement for standard lead-acid batteries, these cutting-edge units fit seamlessly into existing telecom cabinets and infrastructure. No retrofitting required.
Built with advanced LiFePO4 technology, each battery delivers dramatically longer run times, virtually zero maintenance, and an extended lifespan-lasting thousands of cycles without performance degradation. This means cell towers stay online for hours longer during outages, reducing downtime, service interruptions, and costly field maintenance.
Drop-in Replacement
No retrofitting needed
Zero Maintenance
Virtually maintenance-free
Extended Lifespan
Thousands of cycles
Longer Runtime
Hours more uptime
CYLINDRICAL VS PRISMATIC CELLS
Cylindrical Cells
Cylindrical cells are the most commonly used cell type today. The cylindrical design allows for better automation processes and techniques that increase consistency and lower cost.
Prismatic Cells
Prismatic cells have gained popularity because of their large capacity and prismatic shape that make it easy to connect 4 cells together and create a 12V battery pack.
Ready to Experience The Future?
Discover how ChargeX battery technology can power your next mission-critical application.